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Home Products Assembly Instructions

 

NOTE: You must supply your own allen wrenches for assembly.

 

Foil Assembly

 

  • Required: T-bar, Front & Rear Wings. Allen bolts (2 long, 3 short), solvent, oil, allen wrench, eye protection.

 

  1. It is imperative to blow out (use eye protection) and clean all T-bar threads with solvent or cleaning solution. Next, lubricate each bolt hole with oil. (A Q-tip works well here). Failure to do this could cause the stainless steel allen bolts to seize to the T-bar. If this should occur you will have big problems.
  2. When bolting wings to the T-bar note that there are two sizes of flathead allen bolts. The longer ones thread into the two aft holes of the front wing. The 3 shorter allen bolts thread into: a) the front hole of the front wing and b) both holes of the rear wing.
  3. With the proper assembly all winglets will face down and the allen bolts will be recessed into the countersunk holes in the wings. See schematic.
  4. Tighten each bolt securely with your allen wrench. These bolts often loosen during use. You must re-check each bolt before every ride. If you use your Sky Ski in salt water, use some sort of anti-seize product. Do not use lock tight here.

 

Seat Tower

 

  • Required: 2-6, 10-21, allen wrench, lock tight.

 

  1. Place a small stainless flat washer (13) followed by the larger aluminum washer (15) (note: both are 3/8") over a 3" button head through bolt. Push the through bolt with the washers through the seat half from the outside in. Next, spin on one aluminum spacer and tighten securely, using lock tight (the lock tight should be under the final resting spot for the spacer). The spacer should be on the inside (convex side) of the seat tower. Repeat for other seat half.
  2. Guide the seat halves together, with the through bolts mounted on opposing sides. Place a larger aluminum washer (15), followed loosely by a wing nut, and rubber endcap protector on each through bolt.
  3. Next, bolt the seat top to the seat halves while attaching the footman loops and seat belt. IMPORTANT: The front of the seat tower angles forward. The cut out of the seat top (for your tail bone) should be mounted to the rear of the seat tower. Putting the seat tower on backwards will alter your center of gravity. See schematic.
  4. Place one footman loop through a seat belt loop. The footman loops mount on the bottom side of the upper seat tower. The clasp on the seat belt has a final position of up. Double check this before tightening.
  5. Place the 1" button head bolts through the footman loop, seat half, and seat top. (do not use a washer under here!). On top, use the smallest washers (20), followed by the footman nyloc nuts (21). Repeat for other side, double checking the clasp of the seat belt. Tighten all four nuts.


    IMPORTANT: seat top cut out and seat tower curved cut outs both face to the back.
  6. Mount the seat pad on to the seat top. Clean seat top first. Next, carefully peel off the paper exposing the glue, then firmly press the two together.

 

Mounting Seat Tower to Ski

 

  • Required: 7-10, 16, allen wrench.

 

  1. Place the 4 remaining allen bolts through the washers (8) and stringers (9). then spin them down through the seat tower and ski, and into the D-nuts. Do not tighten. You must leave these loose for now to allow the strut to slide in easily for proper adjustment.
  2. Slide the strut through the ski and into the seat tower. Now, tighten all four seat base bolts, taking care to line the foil up in the straight ahead direction. Tighten the seat base bolts until the seat tower tightens against the ski, then add about 1/2 turn to each bolt. Do not over tighten! Tighten the wing nuts to secure the foil only after tightening the seat base bolts.


    NOTE: When switching foil assemblies between skis, you must loosen the seat base bolts before using a new foil. Re-tighten the seat base allen bolts only after the new foil is seated properly.
  3. Place the safety pin through the blank hole on the sides of the seat tower and secure it. When removing the foil assembly from ski and tower you must immediately replace the safety pin into the seat tower to avoid loosing it.

 

Before each ride you must

 

  • check the tightness of all 9 allen bolts on the wings and seat base.
  • check the tightness of your opposing wing nuts.
  • insure that your safety pin is engaged and locked.
  • check your seat belt for fraying and the footman bolts for tightness.
  • check your bindings for damage and /or weathering.

    Failure to perform each of these could result in a separation of parts resulting in injuries including death and dismemberment.

 

Maintenance

 

If you have a polished aluminum foil and/or seat tower: the elements may negatively affect the foil's drag and performance. Keep the surface up by using a product such as "Mother's Aluminum Polish" for continued top performance and "show appeal".

If you have a powder coated foil and/or seat tower: pits, scratches, chipping, and peeling can drastically alter your performance. The warranty does not cover this. Take care to avoid damaging your Sky Ski during assembly, transport, and storage. Sand damaged areas and re-spray them with enamel paint.

Colors will fade when exposed to UV rays in sunlight. The warranty does not cover this. To reduce fading always store your Sky Ski out of the sun when not in use. Throw a towel, wetsuit, or other protective covering over it when in the boat. This will greatly extend the color life of your Sky Ski and the life of the rubber bindings and seat pad.

Rinse your Sky Ski thoroughly if used in salt water.

NOTE: Transport bags help reduce foil damage and fading.

 

Tuning tips from Mike

 

Weight differences of Sky Ski pilots, placement on the seat, and amount of weight on the feet are all factors that determine the amount of lift or sink one gets.

Sink or lift can be adjusted to the pilots preference by adding a thin spacer (i.e. washer or dime) between the T-bar and the front or rear wings. For sink put the spacer between the rear of the rear wing and T-bar, for lift try it between the front of the front wing and T-bar. My flying preference is to be sitting almost straight up, leaning slightly forward with the Sky Ski neither lifting nor sinking. I fly my Sky Ski with a dime under the rear of the rear wing, flying neutral.

Have fun,

Mike Murphy

 

Sky Ski by Mike Murphy.

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